How to fix blistered spray paint

In this guide, I will teach you the complete method to fix your blistered spray paint which was caused due to some reasons which I will also explain.

This guide will be for sure very helpful to newcomers who wanted to fix this issue but were hesitant to do this job by themselves. For those newbies who are new in this field, this step-by-step will help them out for sure.

fixing blistered spray paint

Spray paint is a favorite for many for two reasons: its affordability and its accessibility. It’s sold in a wide variety of colors, as many as twenty to be exact.

It is easy to apply, and so long as it’s applied to a flat surface, you can use it on nearly any wall surface – not to mention you don’t need to prepare the wall beforehand.

While spray paint does have some great benefits, one issue that often arises when painting with this type of paint is what we like to refer to as the “bubble build-up effect”.

Otherwise known as ‘orange peel texture’ in the world of professional painters! While removing this large amount of bubbles takes time and effort,

if your project allows up enough time, it really isn’t all that difficult. And even if pressure is tight on your end, we’ve got an awesome solution that might just save the day.

Prepare the surface

The surface should be clean, dry and free of dust and grease, so give the whole thing a good going over with some fine sandpaper.

Once the surface is sound and the paint has been removed, the primer is the next step. This should be applied with a brush and it needs to be left to dry until it’s touches dry.

Only after this, you can apply the spray paint and give it some time to dry.

Sand the surface

Sanding the surface to fix blistered spray paint is a simple process. Sand the surface lightly in all directions to remove the paint on the surface.

Remove dust and another residue with a rag and tack cloth. As you sand, begin to apply a new coat of paint.

The new coat will fill in the blistered areas. Repeat these steps until you have achieved the desired result. It is important to sand lightly, otherwise, you will remove the paint.

Apply coats to fix blistered spray paint

Ideally, you want the paint to go on thin, but not so thin that you are unable to see the existing coat.

You should be able to see the existing paint, but it should be thin enough that you can see through the white underneath.

As you apply the coats, you will eventually build up the paint to the point where the white disappears and you have a solid color. A good way to achieve this is to start with a really thin coat.

Add a second coat if you are still seeing the white. Keep adding coats, but make them slightly thicker, until the white is entirely gone.

Use primer on the surface

If you’re painting over a wood surface, sanding it is the best way to ensure that the undercoat is smooth as possible.

After doing so, it’s best to apply a primer coat to even out the surface of the wood and get rid of any discoloration.

After the primer has dried, smooth out any brush strokes you might have made, and then you can apply the paint of your choice.

Keep in mind that the surface of the wood needs to be clean. You might want to wipe it down with a tack cloth or even mineral spirits if the surface has dirt or dust.

Method to fix blistered spray paint

Many people ask about how to fix blistered spray paint. Typically, when the paint is too thick, it will get blisters in the can.

The blisters have nothing to do with the paint. It is actually the gas that pushes the paint out of the can that is causing the blisters.

When you are using a can of paint, and you don’t get a smooth coat, you will see small bubbles in the paint. Those bubbles are gas, that has built up in the can.  

fixing blistered spray paint

The gas is normally inert, and it doesn’t hurt the paint. When you are using the paint, the paint on the roller or brush takes longer to dry. This can cause blisters.

There are a couple of ways to fix blistered spray paint. The first way is to make sure there is plenty of paint in the can. The pressure of the gas is lessened when the can is full.  

The second way is to shake the can for three to five minutes before you start to spray. The shaking will help mix the paint and the gas so that there are no bubbles in the sprayer.

This will give the paint a nice, thin consistency.  These two little tricks will fix a lot of blisters.

Causes of blistered spray paint

The most common reasons for spray paint bubbling or separating on your surface is the temperature and humidity.

If the temperature is too low or too high, the solvents in the paint can react too quickly with the paint itself resulting in a reaction that forms bubbles or separates the paint from the surface you’re working on.

Paints today don’t really dry on their own. The reason they get a “drying time” is because they use volatile solvents that are inert and evaporate over time.

So, if you start putting on a coat before the last one has enough time to dry, it will bubble up.

Also consider that humidity in the air can make the paint appear drier than it actually is, so even if you’re spraying in your garage, there’s a good chance that it’s still too wet to go on top of.

Whenever you are working with metal, your outside workspace must be warm and sunny.

When it’s nice out (during the day or early evening), temperatures above fifty degrees Fahrenheit are best as it takes longer for metal to warm up than other materials like wicker or wood.

Also note that metal conducts heat differently so, if the sun moves away from your shop during the course of a project, you may need to move indoors.

Finally, those bubbles only seem to appear if you’ve cleaned your piece but not given it enough time to dry, so maybe try leaving it for a little while before being overly concerned.

Remember: the object you’re going to be painting needs to be clean and dry in order to ensure a smooth finish.


Rustoleum paint wrinkling is a complex phenomenon. There’re some reasons for this phenomenon. First, the temperature plays a key role. In the summer, when it’s hot and humidity is high, the sheen of the paint may change. In the winter, cold and dry weather will cause paint to wrinkle. Secondly, the sun must be responsible for the change of the sheen of the paint. So if you don’t want to see your painted surface wrinkling, you can use Rustoleum’s Showroom Shine Paint, which is specially designed to reduce the possibility of the paint wrinkling. It’s made of special chemicals to help the paint retain its sheen, so it’s more resistant to the influence of the environment. It’s useful in preventing the paint surface from wrinkling.

To get the bubbles out of clear coat, you need to get it wet and then create more bubbles. You need to mix up equal parts of soap and water, and use a soft-bristled toothbrush to scrub the clear coat. This will cause the bubbles to begin forming, and you can use your fingers to smooth them out. This will remove the first layer of paint, but will also remove the majority of the bubbles. According to many people who have tried this method, you don’t want to dilute the soap and water too much, or you will weaken the soap and cause the bubbles to pop. This is a simple and effective method that you can use to get bubbles out of clear coat.

Yes, it is possible to remove the clear-coat bubbles from the surface of a vehicle’s finish. But it won’t be easy and you have to be extremely careful. First you need to cover the paint with a soft cloth in order to protect it. Then, use a buffer with 3000-grit polishing compound and a buffing pad. Starting in the center of the bubble and working your way outwards, slowly buff the area until the bubble is gone. Remember that clear-coat is extremely thin and you don’t want to sand through it. If you do accidentally sand through the clear coat, you have to repaint the area.

Yes. You can sand the clear coat and recoat. It actually depends on how much damage you have done to the surface. If it’s minor scratches and nicks, then you can sand it down and recoat. If it’s major scratches, then sand it down and start over. If you have any major scratches, it’s not worth it to do the entire vehicle. One thing to consider is that you are going to have to either use a polisher or machine to do the sanding, or do it by hand. Professional detailers most likely use a polisher.

Conclusion on How to fix blistered spray paint

In this post, I have explained the complete step-by-step process to fix blistered spray paint for newbies who were confused to fix this issue by themselves.

Newbies should follow each step explained in this guide to get the perfect finish. If you want to ask anything then comment down here in this post and I will answer your query.

Leave a Comment